Material Minimum and Maximum Sizes

Reference this chart for part sizing in all our materials.

Composites

Material Thickness Max Instant
Quote Size
Max Custom
Quote Size
Min Size Process
ACM .118″
—-
3.0mm
(black, white, brushed)
44″ x 30″
——
1117.6 x 762mm

47″ x 30″

——
1193.8 x 762mm

1″ x 2″
——
25.4 x 50.8mm
CNC Router
.236″
—-
6.0mm
(black, white)
44″ x 30″
——
1117.6 x 762mm

47″ x 30″

——
1193.8 x 762mm

1″ x 2″
——
25.4 x 50.8mm
CNC Router
Carbon Fiber .040″
—-
1.02mm
44″ x 23″
——
1117.6 x 584.2mm
44″ x 23″
——
1117.6 x 584.2mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.063″
—-
1.6mm
44″ x 23″
——
1117.6 x 584.2mm
44″ x 23″
——
1117.6 x 584.2mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.079″
—-
2.0mm
44″ x 23″
——
1117.6 x 584.2mm
44″ x 23″
——
1117.6 x 584.2mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.118″
—-
3.0mm
44″ x 23″
——
1117.6 x 584.2mm
44″ x 23″
——
1117.6 x 584.2mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.157″
—-
2.9mm
44″ x 23″
——
1117.6 x 584.2mm
44″ x 23″
——
1117.6 x 584.2mm
3″ x 3″
——
76.2 x 76.2mm
Water Jet
.197″
—-
5.0mm
44″ x 23″
——
1117.6 x 584.2mm
44″ x 23″
——
1117.6 x 584.2mm
3″ x 3″
——
76.2 x 76.2mm
Water Jet
Cork (Gasket Grade) .063″
—-
1.6mm
34″ x 30″
—–
863.6 x 762mm
34″ x 30″
—–
863.6 x 762mm
1″ x 1″
——
25.4 x 25.4mm
C02 Laser
.125″
—-
3.18mm
34″ x 30″
—–
863.6 x 762mm
34″ x 30″
—–
863.6 x 762mm
1″ x 1″
——
25.4 x 25.4mm
C02 Laser
G10/FR-4 .063″
—-
1.6mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.125″
—-
3.18mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.250″
—-
6.35mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.375″
—-
9.53mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
LE Phenolic Linen .125″
—-
3.18mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.250″
—-
6.35mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm”
1″ x 2″
——
25.4 x 50.8mm
Water Jet
.375″
—-
9.53mm
44″ x 30″
——
1117.6 x 762mm
46″ x 30″
—–
1168.4 x 762mm
1″ x 2″
——
25.4 x 50.8mm
Water Jet

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We proudly use hardware by PEM

Flush stud, M8 x 1.25, .472" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild

SKU FH-M8-12
Thread Size M8 x 1.25
Hole size in sheet (+0.003/-.0.000) .315″
Minimum sheet thickness 0.094″
Maximum sheet thickness .347″
Fastener material Steel
Minimum distance hole C/L to edge 0.378″
Minimum distance between two of the same hardware (CL to CL) .567″
Recommended panel material Steel/Aluminum
Coating type Zinc
Length .472″
Aluminum material ranges (5052, 6061, 7075) 0.100″-0.250″
Steel material ranges (CRS, HRPO, HR) 0.104″-0.250″

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We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKU SO-440-8
Thread Size 4-40 x .250″
Hole size in sheet (+0.003/-.0.000) .168″
Minimum sheet thickness 0.040″
Maximum sheet thickness .125″
Fastener material Steel
Minimum distance hole C/L to edge 0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. .345″
Recommended panel material Steel/Aluminum
Coating type Zinc
Length .250″
Aluminum material ranges (5052, 6061, 7075) 0.040″-0.125″
Steel material ranges (CRS, HRPO, HR) 0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKU SO4-440-8
Thread Size 440
Hole size in sheet (+0.003/-.0.000) .166″
Minimum sheet thickness 0.04″
Maximum sheet thickness .125″
Fastener material 400 Stainless Steel
Minimum distance hole C/L to edge 0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware. .313″
Recommended panel material Stainless Steel
Coating type Passivated
Length .250″
304 Stainless Steel material ranges 0.048″-0.125″
316 Stainless Steel material ranges 0.060″-0.125″